AEMS 2026 — Anaheim Electronics & Manufacturing Show

Meet us at the Anaheim Electronics & Manufacturing Show — Booth #216

Capability

Custom wiring harnesses and cable harness assemblies, built to your print in the USA.

From a two-wire jumper to a multi-branch electrical harness assembly with hundreds of terminations, we manufacture custom wiring harnesses to your drawings — cut, stripped, crimped, labeled, bundled, and 100% tested before they ship.

Custom wiring harness with labeled branches and precision crimped terminals

Capabilities & standards

  • Discrete-wire and multiconductor cable harness assemblies
  • Hand and machine crimping with pull-test validation
  • Break-outs, splices, and multi-branch constructions
  • Heat-shrink, braided sleeving, spiral wrap, and labeling
  • 100% continuity testing; hipot and IR testing per spec
  • IPC/WHMA-A-620 workmanship, ISO 9001 quality system
ISO 9001:2015IPC/WHMA-A-620Made in USA
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What goes into a custom wiring harness that lasts

A harness fails where workmanship slips: a crimp with the wrong die, a strip length that leaves strands exposed, a branch taped instead of sleeved. Our builds follow documented process at every step — verified crimp geometry, correct contact-to-conductor matching, and protection chosen for how the harness will actually be routed and flexed in service.

Every electrical harness assembly leaves with 100% continuity verification, and hipot or insulation resistance testing wherever your acceptance criteria call for it. Records are tied to your drawing revision and ship with the lot.

Cable harness assembly for power and signal in one build

Many products need power conductors, shielded signal pairs, and data lines in a single harness. We build hybrid constructions that keep shield termination, drain wires, and twist integrity controlled from end to end — so the harness that passes on the bench also passes in the field.

Connector families we terminate daily include Molex, TE, JST, Deutsch, Amphenol, D-sub, and mil-spec circulars. Send a BOM and we source the components and build the complete assembly.

From prototype to repeat production

Prototypes and production run in the same US facility under the same quality system, so moving from five units to five hundred does not mean re-qualifying a supplier. We support scheduled releases and blanket orders for programs that need steady supply.

Upload drawings or a BOM any time — submissions are accepted 24/7 and our USA-based Sales team responds during business hours with lead time and pricing.

FAQ

Common questions

What is a custom wiring harness?

A custom wiring harness is a bundled set of wires, terminals, and connectors built to your drawing — cut to length, terminated, labeled, and protected so it drops straight into your product. We build them to print in the USA.

Do you build cable harness assemblies as well as wire harnesses?

Yes. We build both discrete-wire harnesses and multiconductor cable harness assemblies, including shielded and hybrid power-and-signal constructions.

Can you work from a sample instead of a drawing?

Yes. Send us the sample harness and we will document it, confirm the details with you, and build to the approved record.

What volumes do you support?

From single prototypes to repeat production runs. Prototypes typically ship in 1–3 weeks; production releases run 4–8 weeks depending on material availability.

How is each electrical harness assembly tested?

Every harness gets 100% continuity testing, plus hipot or insulation resistance testing where your acceptance criteria require it. Test records ship with the lot.

What connector brands do you work with?

Molex, TE Connectivity, JST, Deutsch, Amphenol, Hirose, mil-spec circulars, D-sub, and most major families. Send your BOM and we source and build.

Still have a question? Tap the chat button for a quick answer anytime, or send us your drawings.

Ready to spec your build?

Send drawings or a BOM 24/7 — our USA-based Sales team responds during business hours.